SOFTWAREINCLUSIVEMODULES (optional)HARDWAREPROGRAMMING |
OptiScout Prepare is a graphical vektor software for creating and editing of job data without Plot Manager functionality and is used for job preparation on design clients without direct output.
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All new licenses are delivered without dongle hardware copy protection. The loss or defect of the dongle is now impossible. The copy protection is established by soft licenses and verified online. Important note: In an industrial environment, the licenses can also be operated offline. |
Prepress / Design
Text Editor
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The OptiScout text editor is a text tool, which offers functions one knows from word processing and also fulfills more sophisticated typographic requirements. That includes "text on circle", extended character set and tabulators. The following vector font formats are supported: OpenType (.OTF), TrueType (*.TTF), URW (*.BE) and Adobe type 1 (*.PFM, *.PFB). |
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Capital Height Font Handling
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The OptiScout text editor supports capital height font handling. This means that the height of a written word only depends on the capital letters. The advantage of this technology is that the height of different words remains comparable, no matter if the word contains lowercase letters with a descender like |
Drawing Tools
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The tools are comparable with tools from the well-known illustration programs CorelDRAW and Illustrator.
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The Snap Mode function 
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Magnet Button The Snap Mode function allows selective activation of magnetic positioning aids. Position 1 switches the positioning aid on or off globally. Positions 2-6 can be selectively switched on or off with a mouse click. |
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Serialization
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The OptiScout serialization is meaningful for the production of numerical orders, whereby both starting and end number and the incrementation can be defined individually. Each number can be provided with an alphanumeric prefix and/or suffix. The input of numbers can be done manually and automatically from a CSV or EXCEL file. Apart from number sequences also arbitrary text rows (e. g. names) can be generated. For each data record an action can be selected. Applicable actions are e. g.: Output on device, printing, exporting to the RIP This function automates complex workflows and leads to substantial saving of time with jobs with same layout however individual contents. |
Barcode Fonts
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A barcode is a machine-readable representation of information. Barcodes are widely implemented into modern production workflows because they improve the speed and accuracy of computer data. Any Windows compatible barcode font can be used. Barcodes can also be used to locate and import files. |
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Job Preparation
Plug-ins

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New plug-ins in OptiScout 9 (State 03/2026): - AutoCAD 2017 / 2017LT - 2026 / 2026LT A Plug in is a macro, which is integrated in the menu structure or toolbars of a host program, such as Illustrator or CorelDRAW. It works like a generic part of its host program. Plug ins extend range of functions of the host program. OptiScout plug ins export data from host program's desktop to the OptiScout desktop simply by clicking on their respective toolbar icon. |
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Import Filters

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OptiScout has a wide variety of file import filters - vector and bitmap formats. That means nearly all external data can be imported and given out. Vector / CAD: *.PDF, *.AI, *.EPS, *.WMF, *.EMF, *.DXF, *.IK, *.GTP, *.JTP, *.JOB, *.HPGL, *.CMX, *.GBR, *.ISO (Gerber), *.SVG Bitmap / Photo: *.PCX, *.TIF, *.BMP, *.GIF, *.JPG, *.CMP, *.PNG Special Filters: *.DMPL Summa DMPL files with OPOS markers These filters are necessary for data exchange with other Finishing Systems: *.CUT I-Cut Vision (up to Version 6) Special features: When importing, special operations such as Mirroring and Insert at position can be set. |
Barcode Import 
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Files can be imported using a barcode scanner, which is provided with pre-defined output profiles. Instead of looking for a job in the file system, only the barcode is scanned. Then, the appropriate job is loaded on the work area and can be given out immediately. |
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Material database server 
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The material database server is now a standard feature of OptiScout V. 9 and is therefore an integral part of every OptiScout version. The server has an interface for the feedback of process data after production. |
Node Editing
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The node editing tools serve the individual editing and manipulation of vector objects. This tool is particularly useful before the output, when post-editing at the contours is required. Particularly noteworthy is the possibility of horizontal and vertical alignment of nodes at a reference node, and the positioning of nodes using X / Y values or coordinates. |
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Rotation Direction Indicator
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Often, it is important to know the object's direction of rotation - clockwise or counter-clockwise, because the rotation direction determines how the tool processes the contour. By means of this function, the direction of rotation will be displayed (milling); the direction of rotation can be changed using the change direction of rotation button. |
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Identical Line Removal 
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This function removes double lines that lie one above the other and merges them to one curve. The required tolerance can be defined. It is needed to prevent that a tool follows the same path twice (milling, lasering). This function can also be activated directly via the object menu.. |
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Convert into Grid Lines 
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This function converts an array of adjacent rectangles in a sorted line grid without double lines. Initial situation: A grid of rectangles that are exactly on top of each other. This has the consequence that each two lines are superimposed. This results in the problem that every line would be processed twice. To fix this, the "Convert to gridlines" function has been implemented in OptiScout Prepare 9. |
Final result:
Applied to the example above, the result is the following:
1. All duplicate lines have been removed, and
2. are welded into a coherent line.
3. The routing paths are optimized.
4. The cutting direction is now alternating.
Separating Cut (Cut Off Line) 
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This function inserts cuts in the X axis - at a definable distance to the cutting objects -; Distance, length and variant (1 cut, 2 cuts outwards) can be set individually. A separating cut can be inserted automatically or manually. Assignment to Layer and Tool When inserting a separating cut, a so-called "Cut Off Layer" is automatically appended. If the layer already exists, then the cut off line is placed into the already existing layer. Step 1: Select cut off tool for the cut. |
Weeding Lines on the Workspace 
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Weeding lines serve for the better processing of big jobs. Material lengths of several meters in length or width are difficult to handle, so you can insert weeding lines when cutting the film into smaller, handier parts. Important note: When using so-called weeding lines, the object contours are not cut when given out - they are spared. |
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Waste-Cut 
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Waste Cut is about cutting materials that are too large for regular disposal in the waste garbage can into manageable sizes. This is especially handy when shredding plate materials. Similar to the weeding frame, an outer frame is created. Individual guide lines are drawn, which are then cut. Unlike the weeding aid, the outer frame is not cut as well, but only the welded parts. Note: The waste objects can be placed in a separate layer; thus the waste layer can be different from the tool layer. |
Welding
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The welding function merges two or more vector objects together in a combination. Depending on the number and shape of the selected objects, you can choose from the following options: manual, automatic, trimming (cuts through objects with straight lines or curves), Open trimming, filling, by color, full surface, or screen printing. |
Close Open Objects
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While importing all open contours are closed, that lie in a pre-defined distance to each other. This option is necessary, if the objects have to be filled with a fill color. Only closed vector objects may be equipped with a filling. |
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Milling and Engraving Functions 
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Hatching Hatching with connected lines Multi-Inline Inlays A gap specification (e.g.: for glue) is possible for the Inlay function The following applies to all functions: The milling process can be carried out continuously at several depths. All milling and engraving paths are generated and displayed automatically. |
Milling Tool Radius Correction - Interactive and Dynamic 
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Interactive Any change in tool diameter and rotation is performed immediately and shown on the working area. The milling objects are displayed with transparent fill and full-colored radius correction. Dynamic At every scaling of the milling objects a recalculation is performed. Optimal Workflow If the data are prepared in a way, so that the color matches that of the corresponding milling layer, then immediately after the data import an output-capable job is created automatically. Tool, tool diameter and material are predefined in the Quick Layer. Automatic Bridges Bridges prevent falling out of milled parts. Parameters such as length, distance and number can be specified individually. With manual bridges, the position can also be changed. |
Predefined Material/Tool Combination
Object views radius correction
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Tool Path (Lead In / Lead Out)
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When Milling or laser cutting, it often happens that immersion traces are visible at the starting point of an object. The task of "Prevention of immersion traces" is done by so-called start tool paths. So that the quality of the objects from the point of immersion is not compromised the starting point with the start tool path can be placed outside, inside, tangentially or on a certain place of the object. |
Dynamic Lead-In / Lead-out - Milling 
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Lead-in and lead-out flags are indispensable for high-quality results when milling. In OptiScout, you can use manually or dynamically set flags. The dynamic flags change with each change to the object, eg when moving individually object nodes - in particular the object start point (see figure). This function can be assigned to a layer in conjunction with a suitable device driver. The flags are then assigned dynamically to all objects located in this layer and are adapted to changes to the object. |
Tool Correction 
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The tool correction - also known as path adjustment - prevents that the output contour gets greater or less than foreseen in the original because of the diameter of the used tool. A corresponding correction value can be specified for a given tool diameter. The correction can be an Inline or an Outline; the orientation can be specified clockwise or counterclockwise. |
Cleaning Path - Milling 
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The cleaning path is an important function in high-quality milling. When the individual milling depths are executed, ridges or clearly visible traces are formed at the milling object. In order to optimize this, a so-called cleaning run is carried out, which trims and smoothes at the end of the process. This function can be assigned in OptiScout to a layer in conjunction with the device driver. The cleaning run is then carried out automatically for all objects located in this layer. |
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Job Property - Keep Sorting 
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With this option, pre-sorted jobs are not sorted again before output. This can prevent the sorting sequence from being changed during the import of external data. |
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Simulation with Start Point Optimization
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Additionally to the other traverse path optimizations the start point of the objects can be replaced automatically in order to minimize the traverse paths. The figure on the right hand side shows the start points of the contour objects before and after the optimization - represented through an arrow. The direction of the arrow shows the orientation - clockwise or counter-clockwise. |
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Automatic relocation of starting points 
Automatic relocationProblem: There are unfavorable positions of object starting points that also have a negative effect on the cutting quality. For example, if the starting points are located exactly in a small curve. It would be better if the starting points were located on a straight line (if available). Quick moving of starting pointsPreviously, the starting points of a contour could only be changed in Node mode. This is now also possible in Arrow mode with a mouse click using the move start point function. The function is activated via the context menu of the right mouse button. Another click with the crosshairs of the cursor directly on the new starting point changes the direction of rotation of the object. |
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True Shape Nesting (Basic) 
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Nesting allocates and nests objects in a space-saving manner on a specified area before output. The nesting of objects, either by bounding box or by means of the real contours (true shape), serves to save or optimize material. The nesting result can be influenced by the user by means of a series of options that can be set individually. The algorithm usually calculates several variants per run.
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Quick Layer / Device Switch 
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The quick-layer control element has been extended by a device switch, which allows a fast machine change. All connected devices can be directly selected from a list. |
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Quick Layer / Tool Assignment
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A Quick Layer is a layer with special function for the usage in the integrated Workflow Manager. With the Quick Layers colors, tools and materials can be assigned to OptiScout objects. All settings are visibly for the user. |
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File Manager
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An integrated file manager is responsible for file management. A preview shows the file content using a thumbnail. The list view offers overview for large file sets. Any directory with subdirectories can be searched automatically. Individual search paths can be defined for direct access. A search box makes it easier searching by file name. All important functions are accessible with a few clicks. This ensures a fast and comfortable operation. |
File Manager - here with list view
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Clipart Manager
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The Clipart Manager permits fast access to frequently required graphic vector objects such as logos, cliparts, pictograms, … The organization takes place via individual groups. Access to contents of the respective group is done by double clicks or "Drag & Drop". Each graphic a short info text can be added. |
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Object Manager
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The task of the Object Manager is to provide access to any object that is on the desktop with the help of a clear tree structure. This is important when the access is challenging because of the complexity of the design or overlapping objects and graphics. In addition to single objects, the structure of groups and combinations is also depicted. Functions - Clear tree structure |
Object Properties
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Independent from its properties, like contour and fill, each vector object can have multiple restrictions. So output can be restricted for the device which is used (printer, plotter, router, engraver, laser). Furthermore all vector objects can have specific attributes, which are important for job processing. |
Setup / Print
RIP and Workflow Compatibility
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RIP and Workflow Compatibility means that is OptiScout can be seamlessly fit into existing workflows. OptiScout offers a very flexible data import and is supported by the following RIP manufacturers.
Packaging Software Compatibility
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Mark Detection Not included in this version
Finishing
Production Data Acquisition (PDA)
Reporting and Evaluation

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For the evaluation of the production data our Production Information System (PIS) is responsible. From version 9, the PIS is part of the standard scope of delivery of OptiScout. In connection with the Material Database the following technical operating data is provided in a database: runtimes, interruptions, jobs, devices, worker, material, material thickness, cutting path length, empty runs, cutting time, material consumption. A connection to Manufacturing Execution Systems (MES) is possible. |
Maintenance
Interface for News and Support Messages 
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A message interface in OptiScout ensures that the user is informed about new software versions and live updates. This function can be disabled if required.
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Important note: Not all of the features listed here are applicable or implemented on all machines supported by OptiScout. If you want to know exactly: EUROSYSTEMS contact
Changes and errors excepted.


Key Features































Predefined Material/Tool Combination
Object views radius correction


















File Manager - here with list view









